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How to get the most out of your profile.

When you are spending your time and money on a project you need to be sure that you are getting the most out of your resources.

How to get the most out of your profile. - aluminium extrusion

Avoid wastage being a problem

Unintentional wastage can end up costing you a lot.  So, you need to plan carefully to avoid blowing your budget.  The last thing you want to see at the end of a job is a big pile of unused material.  Material that some how wasn’t quiet long enough to be useful.  Nevertheless it ended up being a lot of material.

T-Slot Extruded Aluminium Profile
Sample of extruded aluminium off-cuts

The Alusic aluminium extrusions come in nominal 6m lengths.  In reality they are usually between 6.020mm and 6.050mm in length.  Some of that extra length is needed because they come as finished from the extruding machine, not accurately cut square with a saw.   It is also useful since a certain amount is lost with every cut due to the blade kerf.   

Optimise your cutting list

When you have a large number of pieces to cut, it can become very complicated calculating an optimised cutting list it.  Fortunately there are a few free, and online resources available to help you out. 

For example, a quick web search found Cut list optimiser which is suitable for 1D bar optimisation.  The web site requires that you sign up to a free account so that you can save your projects for later review.  Before deciding to sign up, you can look at one of their demo’s or go straight to their offline project page.

Obligatory disclaimer:  Please note that we do not recommend any particular solution in preference to any other.  You are free to choose what suits you.  You can even create your own spreadsheet to assist you in your calculations.

If your cutting list is relatively simple, then our freely downloadable cutting list template might be your best option.  Don’t forget to allow for saw blade kerf in your cutting list.  For example, the blade in our saw has a kerf of 3.7mm, so we allow 4mm in our cutting lists.

Cutting and delivery

Once you have your cutting list, you can send us a copy so that we can accurately cut it for you.  We can also arrange delivery if you need.  Please note that delivery costs vary considerably depending on size, weight, and delivery address.  The most expensive being full 6m lengths.

T-Slot profile saw
T-Slot aluminium profile saw

In addition to cutting, we can also drill and tap each piece of profile as needed if you require.

For more information on how to join our profiles please see these resources: Standard connection and Creating a strong join



Conveyor systems

T-Slot Aluminium Profile Conveyor Systems Conveyor systems - aluminium extrusion

Conveyor systems - aluminium extrusion

Conveyor systems - aluminium extrusion

When you require a conveyor system you need to consider a lot more than just the conveyor itself.

These are some of the factors you may need to take into consideration

    • How you are going to integrate a conveyor system into your current infrastructure
    • How can ensure that it is safe to operate
    • How can you minimise disruption to your production while it is installed.
    • How easily can you make modifications to it.

Our extensive range of t-slot extrusions and accessories will help you to overcome these and many other challenges.

Because our products are so versatile and adaptable you will be able to design and construct your conveyor system and any associated equipment such as work stations or guarding out of the same easily integrated components

We can supply you with the CAD files you need to help you design your conveyor system or if you don’t have the design capability we can design a system for you.

We can supply the components you need and assist you in getting your system constructed in the best methods.

The Alusic range of conveyor belts is divided into eight broad groups:

– Series 20: belt conveyor with 20 mm roller for 18.5 mm profiles
– Series 30: belt conveyor with 30 mm roller for 356.001.028 and 356.001.032 profiles
– Series 1000: belt conveyor with 50 mm rubberised roller for 356.001.032 profile
– Series 50: belt conveyor with 50 mm roller for 45 mm profiles
– Series 95: belt conveyor with 95 mm roller for 90 mm profiles
– Series 2000: tab chain conveyor, fixed width of 82.5 – 114.3 – 190.5 – 254.0 – 304.8 mm
– Series 3000: modular chain conveyor, fixed width of 152 – 250 mm
– Pallet series: conveyor belt for 112.101.001 profile

with the series 50 and 95 being the most popular

T Slot Aluminium conveyor system

Inclined Conveyor

You can access resources such as CAD files , parts catalogues and guides on how to use these products here  Aluminium Profile Resources

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45 series T slot Aluminium profile

40 x 40 Extruded aluminium T slot profile with threaded core

Alusic T Slot Aluminium Profile

The Alusic 45 Series Extruded Aluminium T Slot Series.

This series of profile is our most versatile range with 48 different profiles ranging in size from 18 mm to 180 mm .With the large number of options available  they are suitable for the food  and packaging industries as well as many other industries.They also provide excellent strength and rigidity for applications that require a higher load bearing capacity.

This profile has a proven track record of providing excellent value for money in industrial applications and providing our customers with reliable solutions. We wont have enough space here to tell all of the different applications we have seen and we are fairly confident that there are many more that we haven’t thought of yet.

18.5 x 32 Aluminium T slot extruded profile

084 101 003

90 x 180 T slot extruded aluminium profile

084 101 026

There are a number of different construction methods for building with T slot extrusions

These profiles are connected with M8 low profile socket head cap screws (SHCS).  For other series extrusions and accessories M6, M5, and M4 SHCS & nuts are also available.

If you want to find out  How to create a strong join in Aluminium T slot extrusions click on the link.

Massive Range of Accessories

We have many accessories such as fixing plates,articulated joints,linear joints and corner brackets which can be purchased at our On Line Store

Profilium T Track Extrude Profiles and Accessories

T Slot Profile and Accessories

Extruded T slot aluminium profiles and accessories

Extruded T slot aluminium profiles and accessories

Alusic Aluminium Profile Accessories

Massive Range of Accessories in Stock

See for yourself how it works

If you would like to see you these products can help you achieve your project goals and learn how to use them feel free to visit Our Workshop during working hours.

We will also be showcasing our products at The 2019 AUSPACK Packaging and Processing expo so if you are in Melbourne in March 2019  feel free to come and say hello.

GAP Logo with Web Address

The 45 Series profiles are suitable for the following types of projects

  • Conveyor systems
  • Machine guarding
  • CNC Machines
  • Machine frames
  • Custom made work benches
  • Custom made work trolleys
  • Clean rooms
  • Trade show display stands
  • Robotic prototyping
  • Table saw guides
  • Automated fabric cutters
  • CNC route beds

45 series T slot Aluminium Extrusion

084 101 012 – 45 x 45 regular T Slot Aluminium Extrusion

18.5 x 180 extruded aluminium profile

084 101 007 – 18.5 x 180 T Slot Aluminium Extrusion

45 x 45 slim T Slot Extruded Profile

084 101 042 Slim 45 x 45 Profile

45 series T slot Aluminium profile - aluminium extrusion

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